Appendix B: Training Plan Checklists

Observed

Assisted

Demonstrated

By

Module 1: Safety: General, Oxy-Acetylene Welding, Electric Arc Welding: recognize and apply safe working practises to reduce accidents

Module 3: Hand Tools and Power Equipment: become familiar with safe hand and power tool procedures

Module 5: Oxy-Acetylene Start-up, Shut-down, and Cutting: demonstrate the safe and proper procedures to use O/A equipment.

Module 11A: Oxy-Acetylene Welding Practical Requirements: practice various skills and types of welds with and without fill rod.

• 14 gauge flat weld

• 14 gauge vertical weld

Module 14: Electric Arc Welding Electrodes and Accessories

• identify various electrodes and accessories

Module 15: Shielded Metal Arc Welding (S.M.A.W.) Procedures as outlined in the guide: describe various aspects of arc welding and define common welding terms.

Module 21A: Electric Arc Welding Assignments: perform a variety of weld beads on mild steel plate

• run continuous weld beads

• perform butt weld

• pad a plate

Module 29A: MIG Welding Safety and Equipment: apply the principles and practises and develop the behaviours of safe work habits.

• safety MIG skills

Module 30A: Start-Up and Shut-Down (MIG): demonstrate correct start-up and shut-down procedures for MIG welding apparatus

• start up and shut down

• MIG welding assignments

• 14 gauge down hand butt weld

• 14 gauge lap weld

• 14 gauge fillet welds

Welding projects as outlined in the guideline

Module Component

Observed

Assisted

Demonstrated

By

Module 2: Intermediate Safety: maintain, repair, or replace safety equipment and maintain a safe work environment.

Module 4: Intermediate Hand Tools and Power Equipment: conduct maintainence of necessary hand and power tools for welding operations.

Module 6: Oxy-Acetylene Cutting: demonstrate knowledge and use of cutting equipment on various thicknesses of material.

Module 8: Oxy-Acetylene Cutting Practice: develop an advanced level of expertise with an O/A cutting torch.

• 3/8 plate - 4" x 5"

• 14 gauge - 3" x 5"

Module 10: Intermediate Oxy-Acetylene Welding: develop a level of expertise with O/A welding equipment.

Module 11B: Oxy-Acetylene Welding Practical Requirements: practice and complete a variety of assignments.

• 14 gauge flat weld (butt)

• 14 gauge vertical weld (butt)

Module 13: Plasma Arc Cutting: demonstrate the use of plasma cutting equipment to cut various thicknesses of metal.

• practical requirements

• 14 gauge - 4 x 5

Module 16: Electric Arc Welding; Weld Faults: identify the various weld faults.

Module 19: Electric Arc Welding Electrode Selection and Use: choose an appropriate electrode for a specific weld in a butt, corner, lap, or fillet joint.

Module 20A: Electric Arc Welding: Electrodes, Weld Joint, and Positions: describe polarity types and the 4 different welding positions.

Module 21B: Practical Requirements: practice skills on various thickness materials

• 3/8 V butt flat only

Module 23A - Projects as outlined in the guideline or work placement: demonstrate skill on project work.

Module 24: Projects as outlined in the guideline: continue with larger or more difficult project assignments.

Module 29B: MIG Welding Safety and Equipment: demonstrate principles and practices of safe operation with MIG equipment.

Module 30B: Start-Up and Shut-Down (MIG): demonstrate skills from module 30A.

Module 31A: MIG Procedures: practice safe work habits and maintainence while operating this equipment.

Module 32: Intermediate MIG Welding: demonstrate knowledge of different gases and the regulation of these gases.

Module 33A: Advanced MIG Welding

Module 33B: Advanced MIG Welding

Module 34A: MIG Welding: determine the effects of various feeder adjustments and movements as well as make judgements regarding materials and procedures.

Module 35A: MIG Welding Practical Assignments: demonstrate success with a variety of joints and directions and analyze all weld faults.

• 14 gauge downhand butt, lap, fillets

• 3/8 bench V butt flat and vertical uphand (all passes)

• 3/8 fillets, single and multi pass horizontal

• 3/16 or ¼ aluminum horizontal fillets 2 x 2 x 3/16

Module Component

Observed

Assisted

Demonstrated

By

Module 7A: Advanced Oxy-Acetylene Cutting: cut straight lines and beveled edges on metal plate.

Module 12A: Practical Requirements as outlined in the guideline: demonstrate skill in performing various types of welds with O/A equipment.

Module 17: Electric Arc Weld Faults and Causes: identify various weld faults and indicate corrective measures necessary.

Module 18A: Electric Arc Gauge Metal Welding: demonstrate ability to weld gauge metal material in the flat position.
Weld 14 gauge, hoizontal fillet using E6010/11.
Weld 14 gauge, flat square groove butt joint.
Weld 14 gauge, lap joint vertical down.

Module 20B: Electric Arc Welding: Electrodes, Weld Joint, and Positions: practice and review the elements of 20A

Module 21C: Practical Requirements as outlined in the guideline: continue to practice welding with a variety of electrodes on mild steel plate.
Weld one and three pass horizontal fillet on 1/4" mild steel using E7024.
Weld vertical up fillet on 1/4" mild steel using E7018.

Module 22A: 3/8 flat V butt: test welded joint by bending.

Module 23B: Practical Requirements as outlined in the guideline: demonstrate objectives of 23A.

Module 25A: Practical Requirements as outlined in the guideline: plan and construct an advanced project.

Module 26: The Nature and Production of Iron and Steel: explain the processes and production of iron and steel.

Module 29C: MIG Welding Safety and Equipment: maintain and build the skilll of 29A.

Module 30B: Start-Up and Shut-Down (MIG): maintain and fine tune skills developed in 30A.

Module 31B: MIG Procedures: maintain skills learned in 31A.

Module 33A: Advanced MIG Welding: demonstrate entire set-up procedure; adjust and prepare materials for welding with a MIG apparatus.

Module 33B: Advanced MIG Welding

Module 34A: MIG Welding

Module 34B: MIG Welding: continue with objectives of 34A as well as perform various operations with hand and power tools.

Module 35B: Practical assignments as outlined in the guideline: demonstrate skills through project work.

Module Component

Observed

Assisted

Demonstrated

By

Module 7B: Advanced Oxy-Acetylene Cutting: develop improved skill level with various metal thicknesses.

Module 12B: Advanced Projects as outlined in the guideline: demonstrate O/A skills through project work.

Module 18B: Electric Arc Gauge Metal Welding: reinforce and demonstrate objectives for 18A.

Module 21D: 3/8 V butt - flat

Module 22B: 3/8 V butt - flat

Module 23C: Projects as outlined in the guideline: demonstrate skills through project work.

Module 25B: Advanced Projects as outlined in the guideline: show ability to plan and execute the planning and construction of a project to specifications.

Module 27: Soldering (Optional): explain different types of soldering and perform the operation on 20 gauge material.

Module 28: Brazing (Optional): differerentiate between fusion and non-fusion welding; explain and perform the operation on 16, 18, and 20 gauge material.

Module 29D: MIG Welding Safety and Equipment: continue with skill development from 29A.

Module 30D: Start-Up and Shut-Down (MIG): demonstrate capability of start-up and shut-down procedures.

Module 31C: MIG Procedures: develop increased levels of knowledge and skill in maintainence of machinery.

Module 33B: Advanced (MIG) Welding: continue to develop skill with MIG apparatus components.

Module 34C: MIG Welding: identify various strategies to solve a number of different preparation and performance problems.

Module 35C: MIG Welding Practical Assignments: demonstrate skills though advanced project work.

• 14 gauge downhand butt, lap, fillet

• 3/8 vee groove butt joint in flat position

• 3/8 vee groove butt joint in vertical position

• Single and three pass fillet on 3/8" tee joint

• 3/8 V butt, flat, and vertical uphand (all passes)

• 3/8 fillet single and multi-pass horizontal

• 3/16 or ¼ aluminum horizontal fillets - 2 x 2 x 3/16